China manufacturer CHINAMFG SWC-CH Type Cardan Drive Shaft for Rolling Mill

Product Description

Huading SWC Type Cardan Drive Shaft

No machine element other than a Cardan shaft allows power transmission of torque between spatially offset driving and driven shafts whose position can be changed during operation.
Spatial angular motion and changes in axial length are ensured by advanced constructional elements.
Thus, Cardan shafts have become an indispensable transmission component in industrial production.
 
Typical applications: Steel mill machinery, paper mill machinery, levelers, marine propulsion, pumps, amusement rides, wastewater treatment.
 
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

♦SWC  CH Cardan Shaft Basic Parameter And Main Dimension:

Model Tactical diameter
D
mm
Nominal torque
Tn
kN·m
Fatigue
torque
Tf
kN·m
Axis rotation
β
(°)
Stretch
length
LS
mm
Lmin Size
mm
Rotary inertia
kg.m2
Weight
kg
D1
js11
D2
H7
D3 Lm n-d k t b
h9
g Lmin
 
Increase
100mm
Lmin Increase
100mm
SWC180CH1 180 20 10 ≤25 200 925 155 105 114 110 8-17 17 5 24 7 0.181 0.0070 74 2.8
SWC180CH2 700 1425 0.216 104
SWC200CH1 200 32 16 ≤15 80 720 170 120 127 135 8-17 19 5 28 16 0.276 0.0130 76 3.6
SWC200CH2 50 690 0.261 74
SWC225CH1 225 40 20 ≤15 85 710 196 135 152 120 8-17 20 5 32 9.0 0.415 0.5714 95 4.9
SWC225CH2 70 640 0.397 92
SWC250CH1 250 63 31.5 ≤15 100 795 218 150 168 140 8-19 25 6 40 12.5 0.900 0.5717 148 5.3
SWC250CH2 70 735 0.885 136
SWC285CH1 285 90 45 ≤15 120 950 245 170 194 160 8-21 27 7 40 15.0 1.826 0.571 229 6.3
SWC285CH2 80 880 1.801 221
SWC315CH1 315 125 63 ≤15 130 1070 280 185 219 180 10-23 32 8 40 15.0 3.331 0.571 346 8.0
SWC315CH2 90 980 3.163 334
SWC350CH1 350 180 90 ≤15 140 1170 310 210 267 194 10-23 35 8 50 16.0 6.215 0.2219 508 15.0
SWC350CH2 90 1070 5.824 485
SWC390CH1 390 250 125 ≤15 150 1300 345 235 267 215 10-25 40 8 70 18.0 11.125 0.2219 655 15.0
SWC390CH2 90 1200 10.763 600
SWC440CH1 440 355 180 ≤15 400 2110 390 255 325 260 16-28 42 10 80 20 22.540 0.4744 1312 21.7
SWC440CH2 800 2510 24.430 1537
SWC490CH1 490 500 250 ≤15 400 2220 435 275 325 270 16-31 47 12 90 22.5 33.970 0.4744 1554 21.7
SWC490CH2 800 2620 35.870 1779
SWC550CH1 550 710 355 ≤15 500 2585 492 320 426 305 16-31 50 12 100 22.5 72.790 1.3570 2585 34.0
SWC550CH2 1000 3085 79.570 3045

·Notice:1.Tf-Torque allowed by fatigue strength under variable load
            2. Lmin-Minimum length after shortening
            3. L-Installation length as required

 

 

Universal Joint Shafts Features:

1. We have a very complete supply chain system, and can provide over 1000 different spare parts. 

2 . Elastomer connecting in the middle;

3. Can absorb vibration, compensates for radial, axial and angular deviation;

4. Oil resistance and electrical insulation;

5. Have the same characteristic of clockwise and anticlockwise rotation;

 

Cardan Shaft Types:

We can supply you with SWP, SWC, WSD, and WS universal coupling as follows:

Welded shaft type with length compensation/ expansion joint

Short type with length compensation/ expansion joint

Short type without length compensation/ expansion joint

Long type without length compensation/ expansion joint

Double flange with length compensation/ expansion joint

Long type with big length compensation / big expansion joint

Super Short type with length compensation/ expansion joint

 

 

Our Services:

1. Design Services
Our design team has experience in Universal Joint shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

 

FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of Cardan shafts.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artwork in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Welcome to contact us for more detailed information about Cardan shafts! 

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Standard Or Nonstandard: Nonstandard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Customization:
Available

|

Customized Request

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Shipping Cost:

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about shipping cost and estimated delivery time.
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Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

What factors should be considered when selecting the right drive shaft for an application?

When selecting the right drive shaft for an application, several factors need to be considered. The choice of drive shaft plays a crucial role in ensuring efficient and reliable power transmission. Here are the key factors to consider:

1. Power and Torque Requirements:

The power and torque requirements of the application are essential considerations. It is crucial to determine the maximum torque that the drive shaft will need to transmit without failure or excessive deflection. This includes evaluating the power output of the engine or power source, as well as the torque demands of the driven components. Selecting a drive shaft with the appropriate diameter, material strength, and design is essential to ensure it can handle the expected torque levels without compromising performance or safety.

2. Operating Speed:

The operating speed of the drive shaft is another critical factor. The rotational speed affects the dynamic behavior of the drive shaft, including the potential for vibration, resonance, and critical speed limitations. It is important to choose a drive shaft that can operate within the desired speed range without encountering excessive vibrations or compromising the structural integrity. Factors such as the material properties, balance, and critical speed analysis should be considered to ensure the drive shaft can handle the required operating speed effectively.

3. Length and Alignment:

The length and alignment requirements of the application must be considered when selecting a drive shaft. The distance between the engine or power source and the driven components determines the required length of the drive shaft. In situations where there are significant variations in length or operating angles, telescopic drive shafts or multiple drive shafts with appropriate couplings or universal joints may be necessary. Proper alignment of the drive shaft is crucial to minimize vibrations, reduce wear and tear, and ensure efficient power transmission.

4. Space Limitations:

The available space within the application is an important factor to consider. The drive shaft must fit within the allocated space without interfering with other components or structures. It is essential to consider the overall dimensions of the drive shaft, including length, diameter, and any additional components such as joints or couplings. In some cases, custom or compact drive shaft designs may be required to accommodate space limitations while maintaining adequate power transmission capabilities.

5. Environmental Conditions:

The environmental conditions in which the drive shaft will operate should be evaluated. Factors such as temperature, humidity, corrosive agents, and exposure to contaminants can impact the performance and lifespan of the drive shaft. It is important to select materials and coatings that can withstand the specific environmental conditions to prevent corrosion, degradation, or premature failure of the drive shaft. Special considerations may be necessary for applications exposed to extreme temperatures, water, chemicals, or abrasive substances.

6. Application Type and Industry:

The specific application type and industry requirements play a significant role in drive shaft selection. Different industries, such as automotive, aerospace, industrial machinery, agriculture, or marine, have unique demands that need to be addressed. Understanding the specific needs and operating conditions of the application is crucial in determining the appropriate drive shaft design, materials, and performance characteristics. Compliance with industry standards and regulations may also be a consideration in certain applications.

7. Maintenance and Serviceability:

The ease of maintenance and serviceability should be taken into account. Some drive shaft designs may require periodic inspection, lubrication, or replacement of components. Considering the accessibility of the drive shaft and associated maintenance requirements can help minimize downtime and ensure long-term reliability. Easy disassembly and reassembly of the drive shaft can also be beneficial for repair or component replacement.

By carefully considering these factors, one can select the right drive shaft for an application that meets the power transmission needs, operating conditions, and durability requirements, ultimately ensuring optimal performance and reliability.

pto shaft

Can drive shafts be customized for specific vehicle or equipment requirements?

Yes, drive shafts can be customized to meet specific vehicle or equipment requirements. Customization allows manufacturers to tailor the design, dimensions, materials, and other parameters of the drive shaft to ensure compatibility and optimal performance within a particular vehicle or equipment. Here’s a detailed explanation of how drive shafts can be customized:

1. Dimensional Customization:

Drive shafts can be customized to match the dimensional requirements of the vehicle or equipment. This includes adjusting the overall length, diameter, and spline configuration to ensure proper fitment and clearances within the specific application. By customizing the dimensions, the drive shaft can be seamlessly integrated into the driveline system without any interference or limitations.

2. Material Selection:

The choice of materials for drive shafts can be customized based on the specific requirements of the vehicle or equipment. Different materials, such as steel alloys, aluminum alloys, or specialized composites, can be selected to optimize strength, weight, and durability. The material selection can be tailored to meet the torque, speed, and operating conditions of the application, ensuring the drive shaft’s reliability and longevity.

3. Joint Configuration:

Drive shafts can be customized with different joint configurations to accommodate specific vehicle or equipment requirements. For example, universal joints (U-joints) may be suitable for applications with lower operating angles and moderate torque demands, while constant velocity (CV) joints are often used in applications requiring higher operating angles and smoother power transmission. The choice of joint configuration depends on factors such as operating angle, torque capacity, and desired performance characteristics.

4. Torque and Power Capacity:

Customization allows drive shafts to be designed with the appropriate torque and power capacity for the specific vehicle or equipment. Manufacturers can analyze the torque requirements, operating conditions, and safety margins of the application to determine the optimal torque rating and power capacity of the drive shaft. This ensures that the drive shaft can handle the required loads without experiencing premature failure or performance issues.

5. Balancing and Vibration Control:

Drive shafts can be customized with precision balancing and vibration control measures. Imbalances in the drive shaft can lead to vibrations, increased wear, and potential driveline issues. By employing dynamic balancing techniques during the manufacturing process, manufacturers can minimize vibrations and ensure smooth operation. Additionally, vibration dampers or isolation systems can be integrated into the drive shaft design to further mitigate vibrations and enhance overall system performance.

6. Integration and Mounting Considerations:

Customization of drive shafts takes into account the integration and mounting requirements of the specific vehicle or equipment. Manufacturers work closely with the vehicle or equipment designers to ensure that the drive shaft fits seamlessly into the driveline system. This includes adapting the mounting points, interfaces, and clearances to ensure proper alignment and installation of the drive shaft within the vehicle or equipment.

7. Collaboration and Feedback:

Manufacturers often collaborate with vehicle manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft customization process. By actively seeking input and feedback, manufacturers can address specific needs, optimize performance, and ensure compatibility with the vehicle or equipment. This collaborative approach enhances the customization process and results in drive shafts that meet the exact requirements of the application.

8. Compliance with Standards:

Customized drive shafts can be designed to comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, ensures that the customized drive shafts meet quality, safety, and performance requirements. Adhering to these standards provides assurance that the drive shafts are compatible and can be seamlessly integrated into the specific vehicle or equipment.

In summary, drive shafts can be customized to meet specific vehicle or equipment requirements through dimensional customization, material selection, joint configuration, torque and power capacity optimization, balancing and vibration control, integration and mounting considerations, collaboration with stakeholders, and compliance with industry standards. Customization allows drive shafts to be precisely tailored to the needs of the application, ensuring compatibility, reliability, and optimal performance.

pto shaft

Are there variations in drive shaft designs for different types of machinery?

Yes, there are variations in drive shaft designs to cater to the specific requirements of different types of machinery. The design of a drive shaft is influenced by factors such as the application, power transmission needs, space limitations, operating conditions, and the type of driven components. Here’s an explanation of how drive shaft designs can vary for different types of machinery:

1. Automotive Applications:

In the automotive industry, drive shaft designs can vary depending on the vehicle’s configuration. Rear-wheel-drive vehicles typically use a single-piece or two-piece drive shaft, which connects the transmission or transfer case to the rear differential. Front-wheel-drive vehicles often use a different design, employing a drive shaft that combines with the constant velocity (CV) joints to transmit power to the front wheels. All-wheel-drive vehicles may have multiple drive shafts to distribute power to all wheels. The length, diameter, material, and joint types can differ based on the vehicle’s layout and torque requirements.

2. Industrial Machinery:

Drive shaft designs for industrial machinery depend on the specific application and power transmission requirements. In manufacturing machinery, such as conveyors, presses, and rotating equipment, drive shafts are designed to transfer power efficiently within the machine. They may incorporate flexible joints or use a splined or keyed connection to accommodate misalignment or allow for easy disassembly. The dimensions, materials, and reinforcement of the drive shaft are selected based on the torque, speed, and operating conditions of the machinery.

3. Agriculture and Farming:

Agricultural machinery, such as tractors, combines, and harvesters, often requires drive shafts that can handle high torque loads and varying operating angles. These drive shafts are designed to transmit power from the engine to attachments and implements, such as mowers, balers, tillers, and harvesters. They may incorporate telescopic sections to accommodate adjustable lengths, flexible joints to compensate for misalignment during operation, and protective shielding to prevent entanglement with crops or debris.

4. Construction and Heavy Equipment:

Construction and heavy equipment, including excavators, loaders, bulldozers, and cranes, require robust drive shaft designs capable of transmitting power in demanding conditions. These drive shafts often have larger diameters and thicker walls to handle high torque loads. They may incorporate universal joints or CV joints to accommodate operating angles and absorb shocks and vibrations. Drive shafts in this category may also have additional reinforcements to withstand the harsh environments and heavy-duty applications associated with construction and excavation.

5. Marine and Maritime Applications:

Drive shaft designs for marine applications are specifically engineered to withstand the corrosive effects of seawater and the high torque loads encountered in marine propulsion systems. Marine drive shafts are typically made from stainless steel or other corrosion-resistant materials. They may incorporate flexible couplings or dampening devices to reduce vibration and mitigate the effects of misalignment. The design of marine drive shafts also considers factors such as shaft length, diameter, and support bearings to ensure reliable power transmission in marine vessels.

6. Mining and Extraction Equipment:

In the mining industry, drive shafts are used in heavy machinery and equipment such as mining trucks, excavators, and drilling rigs. These drive shafts need to withstand extremely high torque loads and harsh operating conditions. Drive shaft designs for mining applications often feature larger diameters, thicker walls, and specialized materials such as alloy steel or composite materials. They may incorporate universal joints or CV joints to handle operating angles, and they are designed to be resistant to abrasion and wear.

These examples highlight the variations in drive shaft designs for different types of machinery. The design considerations take into account factors such as power requirements, operating conditions, space constraints, alignment needs, and the specific demands of the machinery or industry. By tailoring the drive shaft design to the unique requirements of each application, optimal power transmission efficiency and reliability can be achieved.

China manufacturer CHINAMFG SWC-CH Type Cardan Drive Shaft for Rolling Mill  China manufacturer CHINAMFG SWC-CH Type Cardan Drive Shaft for Rolling Mill
editor by CX 2023-12-25